What Is Two Shot Molding?
Two shot molding is a form of injection molding that utilizes two different plastic materials in the same product. It is also sometimes referred to as overmolding. It is a highly technical process that requires a high degree of engineering and manufacturing expertise. It is a great way to add value to your products by creating visually appealing features, and can save time and money in secondary assembly processes.
This is a common manufacturing method for consumer goods such as electronics and automotive components. Two shot molding allows a rigid substrate to be overmolded with a soft material, resulting in a more ergonomic and appealing product. This technique can be used to create a variety of designs and shapes that would not be possible or practical using traditional injection molding.
The basic concept of the two-shot process is similar to overmolding, but with several differences. A first shot of material is injected into the mold to create a solid “substrate.” This solidifies and cools. After the substrate has been molded, it is then transferred by hand, robot arm, or rotating plane to another part of the mold where a second shot of material is injected in and around certain parts of the cooled substrate. The two shots of resin bond together to form a single, finished product.
A wide variety of materials can be used in this process, including plastics, thermoset elastomers, and silicone rubber. The combination of the various materials can offer a wide range of mechanical properties. For example, a handle made of a hard plastic (thermoplastic) can be bonded with an elastomer for increased gripping and durability. It is also possible to molded parts that require moving segments, such as living hinges and swivel joints.
It is important to choose the right materials for a successful two-shot project. Some materials are more difficult to bond than others, so it is crucial to conduct an adhesion test prior to production. Also, careful consideration needs to be given to the injection molding temperatures and nozzles in order to prevent the two different materials from mixing.
Injection molding is a highly precise process, so it is important to partner with an experienced supplier for your two-shot project. An experienced supplier will have a strong understanding of the process and be able to provide you with a detailed proposal and timeline, along with contingency plans for unexpected challenges that might arise in the production of your part. This will allow you to manage your expectations and ensure that the finished product meets or exceeds your specifications. The best way to guarantee that you are working with a capable supplier is to include them in the design phase of your project. This will help them to identify any potential issues before they occur, so that you can be confident in the quality of your finished product. 2 shot molding